Uniformity Labs Adds to its Material Portfolio with the Launch of UniFuse™ IN625 Nickel Alloy for Laser Powder Bed Fusion (L-PBF) Delivering Higher Throughput and Superior Mechanical Properties than Competitor Powders

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Uniformity Labs has now designed High-Performance Scanning parameters for printing UniFuse™ IN625 60um layer thickness with lasers power at 400W.

Metadata

Provider:

GlobeNewswire, Inc.

Retrieved on:

Monday, May 1, 2023

Information

Tags:

Printing, AM, Uniformity, Particle size, Laser, Powder, Porosity, Steel, Aluminium, Printed circuit board, 3D printing, Powder metallurgy

Geotags:

FREMONT, CA, US

⚠ partially generated by AI ↴

Organisation:

UNIFORMITY LABS, UNIFORMITY LABS, INC.

Summary

Key Points:

Uniformity Labs has now designed High-Performance Scanning parameters for printing UniFuse™ IN625 60um layer thickness with lasers power at 400W.
This achieved a 2.1X faster exposure time and comparable or superior mechanical properties compared to competitors’ lower layer thickness scan strategies targeting best-in-class mechanical properties.
The higher tap density and optimized particle size distribution create a highly uniform, denser powder bed, yielding repeatable part builds at the highest throughput.
At a glance, mechanical and density properties are listed below:
99.98% density, 2.1 times the throughput with comparable properties compared to competitor 40um layer thickness printing.

FREMONT, Calif., May 01, 2023 (GLOBE NEWSWIRE) -- Engineered materials company Uniformity Labs (Uniformity) announces the availability of its UniFuse™ IN625 Nickel Alloy and optimized parameters for L-PBF printing at 60um layer thickness.

Uniformity Labs has now designed High-Performance Scanning parameters for printing UniFuse™ IN625 60um layer thickness with lasers power at 400W. This achieved a 2.1X faster exposure time and comparable or superior mechanical properties compared to competitors’ lower layer thickness scan strategies targeting best-in-class mechanical properties. This throughput improvement is typical for UniFuse™ IN625 builds.

The higher tap density and optimized particle size distribution create a highly uniform, denser powder bed, yielding repeatable part builds at the highest throughput. This enables customers to utilize Uniformity powders to produce parts with improved and repeatable mechanical properties, even while printing at significantly higher build rates, using thicker build layers and the more efficient L-PBF lasers.

“We continue to demonstrate outsized value to our customers, harmonizing AM materials and processes to deliver production-scale additive manufacturing,” said Uniformity founder and CEO Adam Hopkins. “Our powders deliver repeatable mechanical properties and surface finish uniformly across the print bed even when printing at throughputs that greatly exceed those possible with other materials. Our No Compromise approach to AM enables our customers to realize cost-effective serial production.”

Uniformity Labs is addressing the industry challenge of economically achieving serial production in AM by developing and producing its highly advanced ultra-low porosity metal powder feedstock. Currently in production under the product brands UniFuse™ (for L-PBF) and UniJet™ (for binder jetting), and with its High-Performance Scanning strategies, Uniformity Labs has dramatically improved the ability to produce high-quality parts repeatedly and at scale – allowing additive manufacturing to become an increasingly better-established serial production tool.

This announcement follows the recent availability of a range of steel, aluminum, and titanium powders under the brand UniFuse™ for L-PBF and UniJet™ for binder jetting, bringing our material portfolio to 13 high-density powders, with many others nearing availability. Datasheets and use cases can be found here.

UniFuse™ IN625 400W Performance Mechanical and Density Information

At a glance, mechanical and density properties are listed below:

60um layer thickness, 400W
99.98% density, 2.1 times the throughput with comparable properties compared to competitor 40um layer thickness printing.
Ultimate Tensile Strength (R_m z bar) – 948 ± 8 MPa
Ultimate Tensile Strength (R_m xy bar) – 1039 ± 9 MPa
Yield Strength (R_p0.2 z bar) – 585 ± 11 MPa
Yield Strength (R_p0.2 xy bar) – 695 ± 26 MPa
Fracture Elongation (A z bar) – 47 ± 4
Fracture Elongation (A xy bar) – 40 ± 6
Surface roughness in the z direction no treatment (um) 8.5 ± 1.2

About Uniformity Labs
Uniformity Labs develops breakthrough material and software solutions to accelerate and expand global commercial/industrial 3D printing (AM) markets. Its patented technology uniquely enables fully dense printing with minimal shrinkage of binder jetting materials, delivering significant cost savings, speed, and quality improvements across all mainstream AM printers. Uniformity’s feedstock materials and print processes dramatically impact the AM value chain by increasing the reliability and efficiency of printing.

For more information, please visit our website – www.uniformitylabs.com

Media Contact:
Frank De Maria – 347 647 0284
[email protected]

A photo accompanying this announcement is available at https://www.globenewswire.com/NewsRoom/AttachmentNg/35af570c-c690-43d9-b8fa-d2c88550aeac